Jiangsu Tonglve Metal Products Co., Ltd

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Our products are widely adapted to high-end manufacturing fields such as aerospace, automobiles, shipbuilding, high-speed rail, photovoltaics, wind power, intelligent robots, and medical care, serving the surface treatment and repair of various metal components and materials.
Aerospace

Aerospace

Aerospace Shot Peening Applications:
1. Engine blades and turbine disks: Surface shot peening creates a uniform residual compressive stress layer that stands up to high-temperature alternating loads, improves high-temperature fatigue performance, resists foreign object impact damage, and extends the service life of hot-section components.
2. Titanium and aluminum airframe components: Shot peening eliminates residual tensile stress introduced by forging and machining and improves corrosion-fatigue resistance. Precision shot peen forming can also be used on aircraft skins to achieve the required contours while maintaining dimensional accuracy and structural stability.
3. High-strength steel components for landing gear: Shot peening markedly improves resistance to alternating loads of substrates, suppresses the initiation and propagation of fatigue cracks, and raises the impact and fatigue limits of landing gear, supporting safe and reliable takeoff and landing.
4. Connecting parts such as shafts, bolts, and hinges: Shot peening optimizes the surface-layer structure, improving wear resistance and fretting-fatigue resistance at mating surfaces, reducing wear and seizing, and substantially extending the service life and stability of the overall structure.

We Understand Your Supply Requirements:
1. Mandatory full-process traceability: Every batch of products comes with complete production traceability documentation, physical and chemical test data and official qualification reports, ensuring full transparency and traceability.
2. Compliance with the aviation-specific AMS2431 series  standards: Shot peening media for aerospace applications must comply with the applicable AMS2431 production specifications, including requirements for material composition, hardness range, particle size, and fatigue life, to qualify for use in aerospace component peening.
3. Requirements for process stability and product performance in application: Each batch must be tightly controlled for production standardization, raw material performance stability and consistency, shot hardness range, particle size distribution, and degree of passivation and rounding. Quality variation within a batch must be eliminated to ensure consistently stable peening intensity and residual compressive stress.
4. Requirements for conditioning and breakage rate in application: Certain products must undergo sufficient and consistent conditioning to a G3 condition, and the breakage rate during peening application must be kept below 0.5%.
5. Requirements for diversified specifications for customization to suit multi-dimensional applications: For different operating conditions—including engine blades, turbine disks, titanium and aluminum structural components, and high-strength steel landing gear parts—particle size and hardness can be tailored to suit the shot peen forming and peening requirements of each aerospace component.
6. Requirements for procurement cost control and overall cost-performance management: European and American shot peening material suppliers dominate the global market with active market presence, yet they generally come with relatively high comprehensive procurement costs; it is hence essential to source new reliable suppliers with cost-effective overall performance and sustainable cooperation potential.

Tonglve metal's Solutions:
We have obtained EN9100:2018 aerospace quality management system certification and established a fully operational full-process quality traceability system. Each batch of products is delivered with complete inspection documentation, fully meeting NADCAP audit requirements for airworthiness compliance. The entire production process strictly adheres to AMS2431 aerospace standards.Supported by a high-standard supplier management system and integrated closed-loop production lines, we maintain stable batch consistency with fully standardized operating procedures across all production processes.We can customize shot media in multiple specifications to suit various aerospace components, including blades, fuselage structures, and landing gear. As a high-performance alternative to conventional sources of aerospace peening media, we deliver equivalent quality at lower procurement cost while ensuring a stable supply.

Typical Applications:
Aerospace component manufacturers, precision blade forging plants, etc.


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Jiangsu Tonglve Metal Products Co., Ltd
Automotive Manufacturing

Automotive Manufacturing

Automotive Shot Peening Applications:
1. Engine crankshafts, connecting rods, and camshafts: Shot peening creates a uniform residual compressive stress layer that improves resistance to torsional and bending fatigue, suppresses crack initiation and propagation, withstands the high-frequency alternating loads of engine operation, and extends the service life of core moving components.
2. Suspension springs, control arms, and swing arms: Shot peening relieves residual tensile stresses from forging and machining, improving impact resistance and corrosion-fatigue performance. It also helps reduce fatigue damage caused by road vibration, enhance suspension stability, and support safer, smoother driving.
3. Transmission gears and drive shafts: Shot peening refines the surface grain structure and improves the surface microstructure, significantly enhancing wear resistance on gear teeth and mating surfaces. It also helps reduce contact fatigue, pitting, and fretting wear, lowering the risk of transmission failures and ensuring reliable power transmission.
4. High-strength steel chassis and brake components: Shot peening improves fatigue and impact resistance, helping inhibit crack propagation caused by cyclic stresses. It also enhances structural strength and corrosion resistance, making these components better suited to challenging road conditions and prolonged heavy-duty use.
5. Fasteners and other connecting components: Shot peening improves the surface properties of bolts, welded parts, and hinges, enhancing fretting-fatigue resistance. It helps reduce wear, loosening, and sticking, improving assembly reliability and extending component service life.

We Understand Your Supply Requirements:
1. Mandatory compliance with industry-specific standards: The automotive industry requires high standardization on its supply chain. In addition to general-purpose standards, shot media suppliers must follow automotive-specific specifications. Leading automotive OEMs may also require products to comply with international standards, such as SAE standards, AMS2431, and the military specification MIL-S-13165.
2. Strict technical requirements for shot media: Automotive OEMs impose strict technical specifications on the fundamental performance of peening shots, as the properties of shot materials directly determine the final surface treatment quality and service life of processed components.
3. From “Selling Products” to “Providing Solutions”: Automotive customers increasingly prefer partners that offer comprehensive technical support, including process recommendations, testing capabilities, assistance in developing specifications, and access to R&D and testing centers.
4. New demands driven by electric vehicles: The growth of the new energy vehicle market is creating new opportunities for shot media, along with new technical requirements. These include media for processing lightweight components, specialty media such as stainless steel and aluminum shot, and premium media that is high-purity, fine-grained, and low in impurities.

Tonglve metal's Solutions:
1. As a leading metal abrasive manufacturer in China, we manufacture our products in strict accordance with automotive industry standards and international specifications, including AMS2431/8, MIL-S-13165, SAE J441, DIN 8201, and VDFI 8001. Our products meet the supplier qualification requirements of major automakers worldwide.
2. Tonglve’s independently developed HD cut wire shot delivers a service life three times that of cast steel shot and 1.5 times that of standard cut wire shot, cutting overall production costs by more than 20%.
3. Unlike conventional media suppliers, Tonglve provides end-to-end technical services: customized process solutions, professional testing services, equipment and media selection with application guidance, and on-site training and technical support.
4. With deep roots in the new energy and lightweighting markets, we supply low-damage media such as stainless steel shot and aluminum shot for new energy components including aluminum alloy battery trays and motor housings, meeting the surface treatment needs of lightweight materials.

Typical Applications:
1. Powertrain system, chassis system, body system, etc.
2. Rack bars, springs, wheel hubs, and fasteners.
3. Crankshafts, stabilizer bars, bumpers, and bearings.
4. Connecting rods, control arms, door hinges, and brake discs.
5. Camshafts, steering knuckles, seat frames, and universal joints.

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Wind Power and New Energy

Wind Power and New Energy

Applications of Shot Peening in Wind Power and New Energy:
1. Gearboxes and bearings: Shot peening brings residual compressive stress into gear tooth surfaces, greatly improving their fatigue resistance and wear resistance. Precision strengthening techniques such as fine-particle peening are an effective way to extend bearing service life and improve operational safety.
2. Steel plate pre-treatment: Thick plates for wind tower barrels are pre-treated on a roller-conveyor blaster before rolling. This can thoroughly remove surface oxide scale and corrosion and create a controlled surface roughness that enhances the adhesion of subsequent coatings.
3. Wind turbine blades: Blades are the core components for capturing wind energy and are continuously subjected to vibrational stress, making fatigue their primary failure mode. Shot peening is currently the most economical and effective solution to metal fatigue in blades. During blade manufacturing, blasting is also used to clean surface contaminants and oxide scale and to improve surface quality.

We Understand Your Supply Requirements:
1. Mass stable supply capability: Wind power components feature large dimensions—tower diameters can range from Φ2,500 to Φ8,100 mm, lengths reach 36,000 mm, and individual pieces weigh up to 160 tonnes. Wind turbine gears can reach 800 mm in diameter with a hardness of 60 HRC. Media consumption is enormous, requiring suppliers to maintain large-scale, continuous, and dependable delivery capability.
2. Precise shot size control: Precision components such as wind turbine gears require tightly controlled shot sizes (e.g., 0.8 mm). Variations in particle size can directly affect peening performance and surface finish, so suppliers must have precise screening and classification capabilities.
3. Product consistency and traceability: Wind power equipment demands exceptional reliability, making batch-to-batch consistency in shot media hardness, particle size, and chemical composition essential. A comprehensive quality traceability system is therefore required.
4. End-to-end technical service: Suppliers must be able to provide blasting/peening process solutions tailored to different components—gears, towers, hubs, and others—and must have professional testing capability for residual stress, roughness, and similar parameters.
5. Strict compliance with international and national standards: Wind power equipment is exposed year-round to harsh onshore and offshore environments while it is designed for a service life of more than 20 years, so the quality of surface treatment can directly determine service life.

Tonglve metal's Solutions:
1. Tonglve has established an end-to-end quality traceability system. Each batch of products is supplied with complete inspection and traceability documents to meet the requirements of quality inspection, acceptance and system audit by wind turbine OEMs.
2. Our standardized production lines exercise strict control over media material, hardness, particle size, and passivation quality. The products feature low breakage rate, high wear resistance and superior batch consistency, ideally suited to automated wind power production lines and ensuring stable and controllable rust removal and stress strengthening performance.
3. We support customized specifications across a wide range, fully covering the descaling, stress relief, surface strengthening, and coating pre-treatment processes for all types of wind power steel structures and castings/forgings.
4. Our own HD long-life products match international counterparts in quality while significantly reducing procurement costs. Backed by large-scale production capacity for stable supply, we help wind power companies cut costs while improving quality and efficiency in volume production.

Typical Applications:
Wind turbine bearing manufacturers, gearbox makers, and others.
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Steel Shipbuilding

Steel Shipbuilding

Shot Blasting/Shot Peening Applications for Steel Shipbuilding:
1. Steel pre-treatment: It is the most fundamental and widely used application of shot blasting/shot peening in shipbuilding, typically carried out before steel is cut and welded.
2. Shot blasting/shot peening for ship hull blocks: After the steel has been fabricated into large hull blocks, secondary treatment is required.
3. Treatment and strengthening of welded joints: Welded joints are the weak points where hull structures are most prone to fatigue failure. Shot peening is an effective way to improve their fatigue strength.
4. Surface strengthening of critical ship components: In addition to the hull structure , many critical moving components on ships also require shot peening.
5. Shipbuilding, repair, and maintenance: Shot blasting serves as the primary method for removing old coatings and rust during the daily maintenance and dock repair of marine vessels.

We Understand Your Supply Requirements:
1. Compliance with International Standards and Shipbuilding-Specific Specifications: The shipbuilding industry is highly internationalized, and shot media suppliers must meet a range of stringent international and national standards, including requirements for surface preparation under Performance Standard for Protective Coatings (PSPC).
2. Strict technical requirements on the media: The industry sets demanding requirements on the media itself—chemical composition and metallographic structure, hardness range, particle size distribution, density, and defect control. Product performance directly affects the service life of marine corrosion protection systems and the safety of vessel operations.
3. Environmental and sustainability requirements: Environmental requirements in the shipbuilding industry are becoming increasingly stringent. Suppliers need to address abrasive recovery and recycling, dust and waste control, environmental policy development, and the growing demand for low-dust and eco-friendly media.
4. Comprehensive capability requirements for suppliers: Suppliers must meet comprehensive capability requirements, including stable mass supply capacity, full-process technical services, and standardized quality system certifications.

Tonglve metal's Solutions:
1. In-depth participation in standard setting, leader in industry compliance: As a leading manufacturer of metallic abrasives in China, our company is not only a follower of standards but also a contributor to them. We are an active participant in the development of the national standard GB/T 31214.2-2021.
2. A full product matrix aligned with every shipbuilding process: To cover the full lifecycle of the steel shipbuilding industry—from steel plate pre-treatment to ship construction, repair, and maintenance—we offers not only standard metallic shot but also self-developed, higher-performance products such as HD cut wire shot shot and PSPC-specific media.
3. From product supply to end-to-end solutions: Unlike conventional shot media suppliers, we offer integrated solutions spanning R&D, manufacturing, sales, and technical service.
4. Committed to green intelligence & cost efficiency to seize emerging industry opportunities: By optimizing media selection and blending ratios, we enable high recovery and recycling rates, thereby reducing overall operating costs.

Typical Applications:
Large shipyards and steel structure pre-treatment lines.

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Robotics and AI

Robotics and AI

Applications of Shot Peening in Robotics and AI:
1. Flexsplines and gears of harmonic drives: Harmonic drives are the core components of robot joints. Their flexsplines and precision gears are subjected to high-frequency alternating loads in service and are highly prone to fatigue failure. Shot peening improves the fatigue strength of the flexspline, strengthening both the tooth root and the flank, and significantly extends the overall service life of the harmonic drive.
2. Shafts and transmission components: Various precision transmission components in robots—drive shafts, ball screws, guide rails, and others—also require shot peening to improve their fatigue resistance and wear resistance.
3. Shot blasting of robot bodies and structural parts: Robot bodies—chassis, base, joint arms, etc.—are mostly castings or forgings and require shot blasting during manufacturing.

We Understand Your Supply Requirements:
1. R&D and production of ultra-precision media: Components such as robot harmonic gears require fine-particle media (0.02–0.2 mm), placing extremely high demands on precise screening and classification capability.
2. Product consistency and traceability: Precision robot components demand extremely high reliability. Batch-to-batch consistency in hardness, particle size and chemical composition of blasting media is critical. Suppliers must establish a complete quality traceability system covering the full product lifecycle.
3. Media purity control: For lightweight materials such as aluminum and titanium alloys, iron-free media—stainless steel shot, ceramic media, etc.—is required. The media must have high purity and consistent sphericity.
4. End-to-end technical service: Suppliers must be able to provide blasting/peening solutions for different components—harmonics flexsplines, precision gears, aluminum alloy castings, and others. The supplier must offer professional testing of residual stress, roughness and coverage, and be able to help develop shot peening/blasting specifications and product warranty guidelines.

Tonglve metal's Solutions:
1. As a contributor to industry standards, Tonglve profoundly understands and observes the shot peening process requirements for robot transmission components such as precision gears and springs, so as to supply standard media.
2. Cut wire shot for gear peening—a core strength of Tonglve Cut wire shot is one of Tonglve’s core strength products. It covers a full hardness range of 40–65 HRC and particle sizes from 0.2 to 3.0 mm, meeting the needs of applications ranging from micron-level precision strengthening to routine cleaning.
3. Compared with cast steel shot, Tonglve’s cut wire shot offers irreplaceable advantages: no porosity, no shrinkage cavities, and a uniform structure—making it the best choice for shot peening precision gears, flexsplines, and similar components. Its surface is free of sharp corners and contains few fragments, so it does not damage precision workpieces. Its uniform particle size allows it to introduce a higher level of residual compressive stress.
4. Tonglve provides not only high-quality media but an integrated solution spanning R&D, manufacturing, sales, and service: professional shot blasting/peening process services for robot precision gears, flexsplines, springs, and other components; customized blasting/peening process solutions for harmonic drive flexsplines, precision gears, aluminum alloy castings, and other components; assistance in developing blasting/peening process specifications and product warranty guidelines; professional process testing for residual stress, roughness, and coverage; and frontier technical consulting and process optimization support through long-term collaboration with universities and research institutes.

Typical Applications:
Robot and core component manufacturers.
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Jiangsu Tonglve Metal Products Co., Ltd